Injection-Molded Enclosure Design for Hardware Entrepreneurs

From first sketch to factory-ready files, designed for injection molding, built without DFM surprises.

I help hardware entrepreneurs turn concepts, sketches, and scans into injection-molded enclosures that are ready to manufacture, clean SolidWorks files, DFM-validated, no surprises at the factory.

Mechanical Design
Consumer Product Design
Reverse Engineering
Product Rendering

Not just CAD, real product engineering

Manufacturing-ready

Manufacturing-ready from day one

Parts are designed with injection molding, CNC machining, and 3D printing in mind from the first draft, reducing rework, tooling changes, and manufacturing surprises later.

Real-World Use

Designed to work in the real world

Beyond clean geometry, I design for how the product is actually used, handled, assembled, and serviced, so it performs reliably outside the screen.

Deliverables

Clean, professional deliverables

You receive fully parametric, well-structured SolidWorks files, not locked meshes or disposable geometry, so your design stays editable, scalable, and production-ready.

Scan to CAD

Scan-to-CAD & reverse engineering

If you have a physical part or 3D scan, I convert it into a clean, editable SolidWorks model you can modify, quote, and manufacture with confidence.

who is it for?

This is a good fit if you:

Are developing a hardware product that needs to be injection-molded and manufactured

You’re developing a real, tangible product, not software, branding, or visuals-only work.

Need manufacturing-ready CAD

You want clean, parametric CAD that manufacturers can quote, tool, and build without rework.

Want to avoid costly design rework

You care about getting it right early to prevent delays, tooling changes, and production surprises.

who is it not for?

This is a NOT a fit if you:

Need branding or graphic design

Logos, packaging graphics, and visual identity are outside my scope.

Want concept art only

I focus on engineering and manufacturable design, not sketches or visuals that stop at appearance.

Aren’t planning to manufacture

If the product isn’t intended to be built, produced, or quoted, this won’t be a good match.

Proven on real, client-funded  projects

A Track Record You Can Validate

$200K+

Client-funded work

117

Completed projects

100%

Success rate

Top Rated+

Top 1% of freelancers

4,000 +

Engineering hours

Companies That Trusted Me With Their Products

Trusted by product teams, founders, and manufacturers worldwide

Real feedback from founders and product teams on real products

Nicholas Loupe

Hardware Product Developer
“Mahmoud understands mold and manufacturing constraints and designs for them from the start. He works efficiently and doesn’t waste your time.”

Dmitri Spogreev

Hardware Product Developer
“Mahmoud didn’t just model my idea — he thought through the engineering. He verified measurements, asked the right questions, and delivered exactly what manufacturers need. I immediately hired him long-term.”

Nathan Ryhard

Founder at Fidgimoto
“Mahmoud is an extremely capable mechanical engineer. His SolidWorks work is clean, fast, and built for real-world production. We recommend him without hesitation.”

Mark Meeus

Founder at CodeStation
“Mahmoud took my napkin sketch and turned it into a top-class, production-ready 3D model in a very short time. Clear communication and zero guesswork.”

Sean Cox

Hardware Product Developer
“Mahmoud took my idea and turned it into a real, working design. We iterated, solved problems, and ended with something far better than I imagined. He made the whole product-development process easy.”

Ayoub Mohebbi

Hardware Product Developer
“This was our first product, and Mahmoud made the entire process easy. He understood our idea, improved it, and guided us to a design we could actually manufacture.”

Real products brought to life

Injection-molded enclosures and hardware components — designed for real manufacturing, delivered as factory-ready files

Fidgimoto Vortex — Silent Precision Fidget

A luxury, silent fidget device engineered from early prototypes into a fully manufacturable, production-ready product now sold worldwide.
→ View Case Study

AirTag Dog Collar Holder

Production-ready AirTag holder designed for durability, assembly accuracy, and real-world pet use — now sold on the Säker Canine store.
→ View Case Study

Self-Cleaning Disposable Video Laryngoscope

A self-cleaning, single-use video laryngoscope designed to reduce contamination risk while remaining manufacturable at scale.
→ View Case Study

FlexPro LED Flashlight Stick

A flexible LED flashlight handle developed from an industrial design sketch into a production-ready, manufacturable product.
→ View Case Study

Have a product in mind? Let’s make it real.

Share your sketches, scans, or files, I’ll tell you exactly what it takes to get them to production before you commit.

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